
Costs and pricing
Part of Before you set a packaging marketing budget, read this cost guide
How to measure packaging marketing return on investment for parcels
Work out packaging marketing return on investment as incremental gross profit per parcel: price every extra, run a control test and set your pass mark first.
What to take away
If you post 2,000 parcels a month from a unit in Leeds, your packaging marketing return on investment is the extra profit those parcels earn.
Inserts, tissue and packing minutes all come out of it, so the return is rarely obvious from a single month's sales figures.
- Measure the return as incremental gross profit, not revenue, so discount codes do not flatter the outcome.
- Build the cost side from real invoices and pay rates, then compare test parcels with parcels that get nothing extra.
- Allow at least one reorder cycle before you judge, because repeat purchase carries most of the return.
- Write your pass mark down before you print anything.
Set your baseline first
You cannot judge a change without knowing what normal looks like. Pull 90 days of orders and record two figures: average order value, and the share of customers who order again within 60 days.
A plain spreadsheet is enough, as long as the reference stays fixed.
Price every element you add
Most teams undercount because they only price the print. Add packing time, any postage rise from a heavier parcel, and the cost of the landing page behind a QR code.
Costs beyond print
- £400monthly print cost
- 20 secondspacking time per parcel
- £12hourly labour rate
- £133monthly labour cost
For example, a team paying £400 a month for print might find packing adds 20 seconds per parcel at £12 an hour. Across 2,000 parcels that is about £133 a month in labour, an illustrative figure rather than a market rate.
Our packaging marketing cost guide in England lists the line items worth collecting before you compare suppliers, which makes the next quote easier to read.
Hourly rates move. Check the Office for National Statistics employment and earnings data when you set your labour figure rather than reusing last year's number.
Forecast demand before you commit
Print runs reward volume and punish guessing. If you order 20,000 inserts and then ship 6,000 parcels, the unit price was never the real cost.
Look at your own despatch history first, then at seasonal patterns. Forecasts built on past demand beat a supplier's minimum order quantity as a planning tool.
Predictive methods can help: BSI's insights on predictive analytics explain how demand forecasting is applied to print volumes.
Run the test so the result means something
Split your parcels into two groups: the test group gets the new pack, the control group keeps the current one. Keep the split random and give it enough volume to survive a quiet week.
Test vs control groups
Test group
- Pack
- New pack
- Split
- Random
- Duration
- One reorder cycle
- Measures
- Repeat orders
Control group
- Pack
- Current pack
- Split
- Random
- Duration
- One reorder cycle
- Measures
- Repeat orders
Run it across one full reorder cycle, not a fortnight. A fortnight measures first orders only, which is the least interesting part of the picture.
If budget lines are still contested, the packaging marketing costs and budget guide for England explains how to ring-fence test spending so it does not disappear into general overheads.
Pick one measurable action
Choose a single call to action per test: a QR code to a reorder page, a code for money off, or a request for a review. Two actions in one parcel make the result unreadable.
Decide what a win looks like
Write the pass mark before the test starts. For example, a test parcel costs 35p more and lifts repeat orders by two percentage points. On an average order value of £45, that is about 90p back per parcel, which clears the cost. These figures are illustrative.
Check the claims you print
Words on a box are advertising. The Committee of Advertising Practice's non-broadcast advertising code covers claims made on packaging and in related marketing, and it applies across the UK. Recyclable, compostable and plastic-free claims all sit inside it.
Keep evidence for anything you print. A supplier certificate is easier to produce before a complaint than after one.
Glossary
- Incremental gross profit
- profit from extra orders that would not have happened without the packaging change.
- Cost per parcel
- total added cost divided by parcels shipped in the test.
- Control group
- parcels that receive the current pack, used as the comparison.
Common questions
How long before a packaging change pays back?
For most small English brands, one reorder cycle. Judge the test at eight weeks if that is when customers typically reorder. Anything faster measures novelty.
Do I need a control group if my volumes are small?
Yes, even a rough one. Splitting 500 parcels into two groups of 250 still beats comparing one month with the next.
What counts as a fair return?
There is no universal figure. Set the pass mark against your own gross margin and added cost per parcel.



